Brush pressure is a function of required horsepower. Like any good electrical connection, it must be tight to eliminate arcing when high currents are being drawn.
You can loosen the brush pressure to improve idle current draw, but this will not be good once you restore the motor to it's rated capacity, and arcing will probably increase under heavy loads.
A lot of this stuff was worked out up to 100 years ago. Any good engineering level textbook on electro-dynamic machinery will cover brush pressure requirements.
Dynamotor theory and construction fairly well covers the subject.
If I thought there was merit in the motor/generator combo, I would opt for a brushless design. This would have more of a chance of being a self runner. It would need maglev bearings, the whole thing run in a vacuum with superconductive or other extremely low resistance windings. Even so, I have my doubts if it could seriously approach unity.
But of what use would such a device be if it cannot deliver usable shaft horsepower and is easily overcome by the slightest friction or other loss?
« Last Edit: 2013-06-13, 12:51:49 by ION »
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